Smart Pack Solutions

Drum Slitting Machines

At aniyor global llp we are continually focused on empowering our partners with cutting-edge solutions that redefine industry standards. It is with this objective in mind that we are excited to introduce a revolutionary addition to your processing capabilities: our state-of-the-art Drum Type Slitting Machine. Designed meticulously for the demanding requirements of diverse plastic film materials, this system transcends conventional slitting, offering an optimized performance envelope characterized by unparalleled precision, robust reliability, and exceptional operational efficiency. It is engineered not merely as a machine, but as a strategic asset to enhance your production throughput and product quality.

Key Performance Attributes & Engineered Advantages:

Our Drum Type Slitting Machine is a testament to sophisticated engineering, offering a suite of performance benefits that directly translate into operational superiority:

  • Versatile Substrate Compatibility: Engineered for the precise division and cutting of an extensive range of plastic film materials, ensuring broad application flexibility.

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  • Dynamic Tension Management: Featuring advanced closed-loop tension control, the system maintains consistent web tension throughout the entire slitting process, mitigating material distortion and ensuring impeccable roll integrity.
  • Superior Edge Integrity: Delivers a consistently tidy and precise film edge after cutting, crucial for downstream processing and final product aesthetics.
  • Optimized Energy Footprint: Designed with energy efficiency as a core principle, minimizing power consumption without compromising performance.
  • Acoustic Signature Minimization: Operates with a remarkably low noise profile, contributing to an improved and more ergonomic operational environment.
  • Robust & Intuitive Architecture: Possesses a reasonable yet robust structural design, ensuring long-term stability and reliability. Its highly intuitive operational interface guarantees extremely simple and efficient management.
 
Technical Specifications & Integrated Components:
To provide a comprehensive understanding of its capabilities, please find the detailed technical specifications of this precision slitting system:
  • Unwind & Rewind Core Compatibility: Designed for a reel-releasing paper inner diameter of 76.2mm (3 inches), ensuring seamless integration with standard core types.
  • Slitting Resolution: Capable of achieving a minimum cutting width of 50mm, offering exceptional versatility for diverse product dimensions.
  • Operational Velocity: Achieves a high-speed throughput of up to 350 meters per minute, significantly boosting production efficiency.
  • Energy Profile: Total power consumption is optimized at 4kW, operating on a 380V supply, driven by a robust 5 HP main motor.


Web Handling & Control:

  • Unwinding: Equipped with one (1) 3-inch pneumatic airshaft for secure and concentric unwinding.
  • Rewinding: Features two (2) 3-inch pneumatic airshafts, ensuring precise and independent control over each rewound roll.
  • Center Drum: A rubberized center drum provides superior grip and consistent web path stability.
  • Lateral Web Positioning: An integrated Panasonic Photo Web Guide system ensures impeccable lateral alignment of the material, critical for precision slitting.
  • Drive & Control System: Power delivery is meticulously managed by a Delta Inverter, providing dynamic and precise control over the main motor.
  • Unwind Braking System: A 20kg electromagnetic powder brake at the unwinding station, coupled with the auto tension control, guarantees consistent and precise web tension management.
  • Tension Control Versatility: Includes both manual and automatic tension switches for transmission, offering operational flexibility.


Ancillary Systems & Ergonomics:

  • Air Compression: A dedicated 0.75 HP compressor is integrated for all pneumatic functions.
  • Trim Management: A trim blower system is included to efficiently remove waste material, maintaining a clean operational environment.
  • Roll Handling: A dedicated table and trolley are provided for ergonomic and safe roll unloading.
  • Maintenance & Support: A comprehensive machine tool kit, air guns, and extra pneumatic gauge parts are included for immediate operational readiness and ease of maintenance.
  • Measurement & Interface: Features a precise meter count gauge for accurate length tracking, and an intuitive English-language HMI panel for streamlined operational protocols.
  • Material Integrity: A specialized cork-coated roller is integrated to effectively remove wrinkles, ensuring pristine material surface integrity post-slitting.


Future-Proofing & Customization:

Understanding the evolving needs of your production, we also offer the option for supplementary 6-inch air shafts and 3-inch manual shafts for unwinding, providing enhanced versatility for varied core sizes and future production requirements.

We are confident that this Drum Type Slitting Machine represents a strategic investment that will significantly elevate your production efficiency, product quality, and operational sustainability. We would be delighted to arrange a detailed technical presentation or a virtual demonstration to further illustrate how this system can be seamlessly integrated into your workflow and contribute directly to your strategic objectives.

Thank you for considering our advanced slitting solution. We look forward to the opportunity to partner with Daga Polymers in achieving new benchmarks of manufacturing excellence.

The Power of Precision with Every Cut!

At Smart Pack Solutions, we recognize the critical role of quality and efficiency in production. That’s why our Slitting & Rewinding Machine is engineered to meet the highest standards, offering reliable, precise, and fast slitting and rewinding of a wide range of flexible materials, including BOPP, PET, CPP, PVC, Aluminum Foil, and more. With our Slitting & Rewinding Machine, you can streamline your processes, increase operational efficiency, and take your production to the next level

Precision Slitting

Achieve flawless cuts with unmatched accuracy, reducing material waste and optimizing production efficiency

High-Speed Operation

Maximize throughput with rapid slitting and rewinding capabilities, ensuring faster turnaround times.

Versatility

Designed to handle multiple materials with ease, providing flexibility for various production needs

Boost Productivity

Get more done in less time, without compromising on quality

Our Services

Machine Installation & Setup:

Our team ensures seamless installation and quick setup of machines, helping you get your production line running smoothly from day one.

Consultation & Training:

Offering expert consultation services to optimize your processes, as well as comprehensive operator training to ensure your team is fully equipped to use our machines effectively.

Technical Support & Maintenance

We provide ongoing technical support and maintenance services to keep your machines operating at peak performance, minimizing downtime and ensuring long lasting reliability

Spares & Parts Supply:

We supply high-quality, durable spares and parts for all types of machinery, ensuring your operations run without interruption

After-Sales Service

Our commitment doesn’t end after installation. We offer dedicated after sales service to support your business needs, ensuring continued satisfaction

The Benefits You Can't Ignore

Increase Productivity:

Slit and rewind more materials in less time with higher precision.

Reduce Waste:

With advanced control features, minimize errors and material wastage, saving you money

Lower Operational Costs:

Energy-efficient design reduces power consumption without compromising performance

Enhance Material Quality:

Achieve high-quality slitting results consistently, reducing defects & improving your bottom line

Easy to Use:

Intuitive controls make for quick setups and less operator training

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